17-22 6.7L Ford FASS Titanium Signature Series Fuel System

FASS Titanium Signature Series Fuel Lift Pump

Fits: 2017-2022 F-250/F-350 Ford Powerstroke 6.7L

***May require modifications on cab and chassis applications***

Options:

  1. TSF18180F140G
    • 140 GPH Flow Rate
    • Supports stock up to 700hp
  2. TSF18250F220G
    • 220 GPH Flow Rate
    • Supports 700-900hp
  3. TSF18290F240G
    • 240 GPH Flow Rate
    • Supports 900-1200hp

The Titanium Signature Series diesel fuel System was engineered by FASS Diesel Fuel Systems to be the top performing, longest lasting and most reliable aftermarket filtration System in the diesel industry.  Rated at 140-240 gallons per hour and backed by our limited lifetime warranty the Titanium Signature Series fuel System can support your Ford Powerstroke 6.7L diesel engine with enough fuel for up to 1200 HP.

A Titanium Signature Series fuel System also offers advanced filtration benefits that will help protect your Powerstroke injection Systems, effectively extending the life of both your Injection System and Injectors. These Benefits include an improved filtration rating of 2 Microns, a built-in water separation filter and FASS  Diesel Fuel Systems patented air/vapor removal process. Powerstroke diesel engines are known for having injector failure issues; this can be caused by several different factors and FASS Filtration Systems is designed to eliminate those that are fuel related.

The Titanium Signature Series diesel fuel Systems are the superior fuel System and filtration System, in the diesel industry.  This is because here at FASS Diesel Fuel Systems we focus on perfecting our Systems and how they are engineered, taking the extra steps that our competitors ignore while they rush to get product out the door.  By doing this we have less than a 2% failure rating with our motor and a design that implements unique design features you can only get with FASS Diesel Fuel Systems.

  • FASS Whisper Technology (FWT) was engineered to meet the stringent demands of  today’s quiet diesel engines. FASS Whisper Technology was in development and testing for over two and a half years to meet FASS Fuel System’s high quality and durability standards. FASS Whisper Technology effectively and drastically reduces the sound levels of the Signature Series FASS Diesel Fuel System to a “whisper” while at the same time increasing fuel flow rates. Our competition reduces noise levels by reducing flow rates.
  • Performance Radius Cuts (PRC) are an advanced machining technique used to improve the flow of fuel through the FASS System by creating smooth flowing cuts within the aluminum housing.  This prevents the reintroduction of air and vapor back into the fuel and to prevent eddy currents from forming within the corner of a 90-degree sharp angle. FASS Titanium Signature Fuel Systems are the only Fuel Air Separation System that incorporates these exclusive Performance Radius Cuts, lesser competitors commonly use T-Bone and square 90-degree fittings that can limit fuel flow, cause restrictions and reintroduce air back into your fuel.
  • Mass Flow Return (MFR) technology is used to continually polish your fuel by keeping a positive pressure on the fuel being delivered to the engine to prevent cavitation along with galling and scoring. Then returning the fuel, that’s not yet needed, back to the tank after it has been passed through the filtration process, removing dirt, air, vapor and water. This means your fuel is being constantly “Polished” (cleaned), guaranteeing that your diesel truck always has the cleanest fuel possible. The MFR in combination with the optional FASS Fuel Heater options will help insure “EXTREME” cold weather operations!
  • Bolt On Bracket Mounts old mounting styles required drilling or welding when mounting your new System.  This has now been simplified with our new bolt on brackets that utilize your Ford Super Duty factory bed bolt, the bolt that secures your truck bed to your frame. Mounting your Titanium Signature Series System takes only minutes and all brackets are made from machined steel for superior support and strength.

Features:

  • Complete Replacement System
  • 140-240 Gallons Per Hour Flow Rating Options
  • Removes Water, Air and Debris From Diesel Fuel
  • 2 Micron Filtration Rating
  • Protects and Extends The Life Of Your Injectors
  • Improved Cold Weather Starts
  • Decreases Carbon Monoxide and Carbon Dioxide Emissions
  • ½ Inch Fuel Lines and Ports
  • Fuel Mileage Improvement
  • Improved Fuel Volume Delivery
  • Smoother Engine Idle
  • Optional Electric Heater Ports
  • Optional Fuel Pressure Gauge Port
  • Limited Lifetime Warranty – Must Register Product with FASS
  • 1,000,000 Mile Motor
  • 30,000 Mile Filter Life Expectancy
  • Whisper Technology – Quietest Motor On The Market

11-16 6.7L Ford FASS Titanium Signature Series Fuel System

FASS Titanium Signature Series Fuel Lift Pump

Fits: 2011-2016 F-250/F-350 Powerstroke 6.7L

***May require modifications on cab and chassis applications***

Options:

  1. TSF17180F140G
    • 140 GPH Flow Rate
    • Supports stock up to 700hp
  2. TSF17250F220G
    • 220 GPH Flow Rate
    • Supports 900-1200hp
  3. TSF17290F240G
    • 240 GPH Flow Rate
    • Supports 900-1200hp

The Titanium Signature Series diesel fuel System Featuring our Revolutionary Whisper Technology was engineered by FASS Diesel Fuel Systems to be the top performing, longest lasting and most reliable aftermarket filtration System in the diesel industry.  Rated at 140-240 gallons per hour, high pressures of 70PSI and backed by our limited lifetime warranty the Titanium Signature Series fuel System is capable of supporting your Ford Powerstroke 6.7L diesel engine with enough fuel for aggressive tuning and fuel System upgrades up to 1200 HP A Titanium Signature Series fuel System also offers advanced filtration benefits that will help protect your Powerstroke injection Systems, effectively extending the life of both your Injection System and Injectors. These Benefits include an improved filtration rating of 2 Microns, a built-in water separation filter, and FASS Diesel Fuel Systems patented air/vapor removal process.   Aftermarket Systems are important for both drivers and high-performance applications when looking to improve either fuel economy or increase horsepower/torque.

This kit includes a FASS BHF-1005 (Bulkhead and Suction Tube Kit).  Machined from 6061 T-6 Billet Aluminum. This Bulkhead fitting is designed to mount directly to the factory fuel tank module (sending unit) to allow the FASS to directly draw and return fuel to the fuel tank module, effectively eliminating all 1/4 tank and 1/8 tank issues when installed correctly. The pickup tube is fabricated out of PTFE Teflon which can be easily cut to adapt to different depth of fuel tanks. Properly installed, you can safely operate down to approximately 0 miles until empty.

The Titanium Signature Series diesel fuel Systems are the superior fuel System and filtration System, in the diesel industry.  This is because here at FASS Diesel Fuel Systems we focus on perfecting our Systems and how they are engineered, taking the extra steps that our competitors ignore while they rush to get the product out the door.  By doing this we have less than a 2% failure rating with our motor and a design that implements unique design features you can only get with FASS Diesel Fuel Systems

  • FASS Whisper Technology (FWT) was engineered to meet the stringent demands of  today’s quiet diesel engines. FASS Whisper Technology was in development and testing for over two and a half years to meet FASS Fuel System’s high quality and durability standards. FASS Whisper Technology effectively and drastically reduces the sound levels of the Signature Series FASS Diesel Fuel System to a “whisper” while at the same time increasing fuel flow rates. Our competition reduces noise levels by reducing flow rates.
  • Performance Radius Cuts (PRC) are an advanced machining technique used to improve the flow of fuel through the FASS System by creating smooth flowing cuts within the aluminum housing.  This prevents the reintroduction of air and vapor back into the fuel and to prevent eddy currents from forming within the corner of a 90-degree sharp angle. FASS Titanium Signature Fuel Systems are the only Fuel Air Separation System that incorporates these exclusive Performance Radius Cuts, lesser competitors commonly use T-Bone and square 90-degree fittings that can limit fuel flow, cause restrictions and reintroduce air back into your fuel.
  • Mass Flow Return (MFR) technology is used to continually polish your fuel by keeping a positive pressure on the fuel being delivered to the engine to prevent cavitation along with galling and scoring. Then returning the fuel, that’s not yet needed, back to the tank after it has been passed through the filtration process, removing dirt, air, vapor and water. This means your fuel is being constantly “Polished” (cleaned), guaranteeing that your diesel truck always has the cleanest fuel possible. The MFR in combination with the optional FASS Fuel Heater options will help insure “EXTREME” cold weather operations!
  • Bolt On Bracket Mounts old mounting styles required drilling or welding when mounting your new System.  This has now been simplified with our new bolt on brackets that utilize your Ford Super Duty factory bed bolt, the bolt that secures your truck bed to your frame. Mounting your Titanium Signature Series System takes only minutes and all brackets are made from machined steel for superior support and strength.

Features:

  • New Bolt On Bracket Installation
  • Preset 60-65 PSI Fuel Pressure
  • Complete Replacement System
  • 140-240 Gallons Per Hour Flow Rating
  • Removes Water, Air and Debris From Diesel Fuel
  • 2 Micron Filtration Rating
  • Protects and Extends The Life Of Your Injectors
  • Improved Cold Weather Starts
  • Decreases Carbon Monoxide and Carbon Dioxide Emissions
  • ½ Inch Fuel Lines and Ports
  • Fuel Mileage Improvement
  • Improved Fuel Volume Delivery
  • Smoother Engine Idle
  • Optional Electric Heater Ports
  • Optional Fuel Pressure Gauge Port
  • Limited Lifetime Warranty – Must Register Product with FASS
  • 1,000,000 Mile Motor
  • 30,000 Mile Filter Life Expectancy
  • Whisper Technology – Quietest Motor On The Market

08-10 6.4L Ford FASS Titanium Signature Series Fuel System

FASS Titanium Signature Series Fuel Lift Pump

Fits: 2008-2010 F-250/F-350 Powerstroke 6.4L

***May require modifications on cab and chassis applications***

Options:

  1. TSF16100G
    • 100 GPH Flow Rate
    • Supports stock up to 600hp
  2. TSF16165G
    • 165 GPH Flow Rate
    • Supports 600-1000hp

The Titanium Signature Series diesel fuel System was engineered by FASS Fuel Systems to be the top performing, longest lasting and most reliable aftermarket filtration System in the diesel industry.  Rated at 100 gallons per hour and backed by our limited lifetime warranty the Titanium Signature Series System is capable of supporting your Ford Powerstroke 6.4L diesel engine with enough fuel for multiple fueling System upgrades.  A Titanium Signature Series System also offers advanced filtration benefits that will help protect your Powerstroke’s injection Systems, effectively extending the life of both your Injection System and Injectors. These Benefits include an improved filtration rating of 2 Microns, a built in water separation filter and FASS Fuel Systems patented air/vapor removal process.   Powerstroke diesel engines are known for having injector failure issues; this can be caused by several different factors and FASS Filtration Systems is designed to eliminate those that are fuel related.

The Titanium Signature Series diesel fuel Systems are the superior fuel System and filtration System, in the diesel industry.  This is because here at FASS Fuel Systems we focus on perfecting our Systems and how they are engineered, taking the extra steps that our competitors ignore while they rush to get product out the door.  By doing this we have less than a 2% failure rating with our motor and a design that implements unique design features you can only get with FASS Fuel Systems

  • FASS Whisper Technology (FWT) was engineered to meet the stringent demands of  today’s quiet diesel engines. FASS Whisper Technology was in development and testing for over two and a half years to meet FASS Fuel System’s high quality and durability standards. FASS Whisper Technology effectively and drastically reduces the sound levels of the Signature Series FASS Diesel Fuel System to a “whisper” while at the same time increasing fuel flow rates. Our competition reduces noise levels by reducing flow rates.
  • Performance Radius Cuts (PRC) are an advanced machining technique used to improve the flow of fuel through the FASS System by creating smooth flowing cuts within the aluminum housing. This prevents the reintroduction of air and vapor back into the fuel and to prevent eddy currents from forming within the corner of a 90-degree sharp angle. FASS Titanium Signature Fuel Systems are the only Fuel Air Separation System that incorporates these exclusive Performance Radius Cuts, lesser competitors commonly use T-Bone and square 90-degree fittings that can limit fuel flow, cause restrictions and reintroduce air back into your fuel.
  • Mass Flow Return (MFR) technology is used to continually polish your fuel by keeping a positive pressure on the fuel being delivered to the engine to prevent cavitation along with galling and scoring. Then returning the fuel, that’s not yet needed, back to the tank after it has been passed through the filtration process, removing dirt, air, vapor and water. This means your fuel is being constantly “Polished” (cleaned), guaranteeing that your diesel truck always has the cleanest fuel possible. The MFR in combination with the optional FASS Fuel Heater options will help insure “EXTREME” cold weather operations!
  • Bolt On Bracket Mounts old mounting styles required drilling or welding when mounting your new System. This has now been simplified with our new bolt on brackets that utilize your Ford Super Duty factory bed bolt, the bolt that secures your truck bed to your frame. Mounting your Titanium Signature Series System takes only minutes and all brackets are made from machined steel for superior support and strength.

Features:

  • New Bolt On Bracket Installation
  • Preset 10 PSI Fuel Pressure
  • Complete Replacement System
  • 100-165 Gallons Per Hour Flow Rating Options
  • Removes Water, Air and Debris From Diesel Fuel
  • 2 Micron Filtration Rating
  • Protects and Extends The Life Of Your Injectors
  • Improved Cold Weather Starts
  • Decreases Carbon Monoxide and Carbon Dioxide Emissions
  • ½ Inch Fuel Lines and Ports
  • Fuel Mileage Improvement
  • Improved Fuel Volume Delivery
  • Smoother Engine Idle
  • Optional Electric Heater Ports
  • Optional Fuel Pressure Gauge Port
  • Limited Lifetime Warranty – Must Register Product with FASS
  • 1,000,000 Mile Motor
  • 30,000 Mile Filter Life Expectancy
  • Whisper Technology – Quietest Motor On The Market

It is suggested for this higher performance System to upgrade your System kit by purchasing the FASS Bulkheading and Suction Tube kit (STK1002). The bulkhead kit allows for a larger volume of diesel fuel to be retrieved by the fuel System and will offer a convenient return option. This is important for high performance Ford Super Duty Powerstroke application that demand large a large amount of diesel fuel for aggressive fueling upgrades.

Download FASS Installation Manual Here

99-07 7.3L/6.0L Ford FASS Titanium Signature Series Fuel System

FASS Titanium Signature Series Fuel Lift Pump

Fits: 1999-2007 F-250/F-350 Powerstroke 7.3L/6.0L

***May require modifications on cab and chassis applications***

Options:

  1. TSF14180F140G
    • 140 GPH Flow Rate
    • Supports stock up to 700hp
  2. TSF14180F220G
    • 220 GPH Flow Rate
    • Supports 600-900hp
  3. TSF14180F240G
    • 240 GPH Flow Rate
    • Supports 900-1200hp

The Titanium Signature Series diesel fuel System Featuring our Revolutionary Whisper Technology was engineered by FASS Diesel Fuel Systems to be the top-performing, longest-lasting, and most reliable aftermarket filtration System in the diesel industry. Rated at 140-240 gallons per hour, at 60-65 PSI, and backed by our limited lifetime warranty the Titanium Signature Series System can support your Ford Powerstroke 7.3L and 6.0L diesel engine with enough fuel for stock trucks up to 1200hp multiple fueling system upgrades. A Titanium Signature Signature Series fuel System also offers advanced filtration benefits that will help protect your Powerstroke injection Systems, effectively extending the life of your Diesel Injectors. These Benefits include an improved filtration rating of 2 Microns, a built-in water separation filter, and FASS Diesel Fuel Systems patented air/vapor removal process. Powerstroke diesel engines are known for having injector failure issues; this can be caused by several different factors and FASS Filtration Systems is designed to eliminate those that are fuel related.

This kit includes a Bulkhead Fitting and Suction Tube. Machined from 6061 T-6 Billet Aluminum, the Bulkhead fitting functions as both a suction tube and return and features a 5/8” Suction Tube along with a ½” Fuel Return Port. This new and improved version of our previous Suction Tube allows the user to plum their FASS return line directly to their bulkhead fitting, eliminating all cutting of the filler neck and significantly speeding up the installation process. The pickup tube is fabricated out of PTFE Teflon which can be easily cut to adapt to different depths of fuel tanks. Properly installed, you can safely operate down to about 1/8 tank of fuel.

The Titanium Signature Series diesel Systems are the superior fuel System and filtration System, in the diesel industry.  This is because here at FASS Diesel Fuel Systems we focus on perfecting our Systems and how they are engineered, taking the extra steps that our competitors ignore while they rush to get the product out the door.  By doing this we have less than a 2% failure rating with our motor and a design that implements unique design features you can only get with FASS Diesel Fuel Systems.

  • FASS Whisper Technology (FWT) was engineered to meet the stringent demands of today’s quiet diesel engines. FASS Whisper Technology was in development and testing for over two and a half years to meet FASS Fuel System’s high quality and durability standards. FASS Whisper Technology effectively and drastically reduces the sound levels of the Signature Series FASS Diesel Fuel System to a “whisper” while at the same time increasing fuel flow rates. Our competition reduces noise levels by reducing flow rates.
  • Performance Radius Cuts (PRC) are an advanced machining technique used to improve the flow of fuel through the FASS System by creating smooth-flowing cuts within the aluminum housing.  This prevents the reintroduction of air and vapor back into the fuel and prevents eddy currents from forming within the corner of a 90-degree sharp angle. FASS Titanium Signature Fuel Systems are the only Fuel Air Separation System that incorporates these exclusive Performance Radius Cuts, lesser competitors commonly use T-Bone and square 90-degree fittings that can limit fuel flow, cause restrictions and reintroduce air back into your fuel.
  • Mass Flow Return (MFR) technology is used to continually polish your fuel by keeping a positive pressure on the fuel being delivered to the engine to prevent cavitation along with galling and scoring. Then returning the fuel, that’s not yet needed, back to the tank after it has been passed through the filtration process, removing dirt, air, vapor, and water. This means your fuel is being constantly “Polished” (cleaned), guaranteeing that your diesel truck always has the cleanest fuel possible. The MFR in combination with the optional FASS Fuel Heater options will help insure “EXTREME” cold weather operations!
  • Bolt On Bracket Mounts old mounting styles required drilling or welding when mounting your new System.  This has now been simplified with our new bolt-on brackets that utilize your Ford Super Duty factory bed bolt, the bolt that secures your truck bed to your frame. Mounting your Titanium Signature Series System takes only minutes and all brackets are made from machined steel for superior support and strength.

Features:

  • New Bolt On Bracket Installation
  • Preset 60-65 PSI Fuel Pressure
  • Complete Replacement System
  • 140-240 Gallons Per Hour Flow Rating Options
  • Removes Water, Air, and Debris From Diesel Fuel
  • 2 Micron Filtration Rating
  • Protects and Extends The Life Of Your Injectors
  • Improved Cold Weather Starts
  • Decreases Carbon Monoxide and Carbon Dioxide Emissions
  • ½ Inch Fuel Lines and Ports
  • Fuel Mileage Improvement
  • Improved Fuel Volume Delivery
  • Smoother Engine Idle
  • Optional Electric Heater Ports
  • Optional Fuel Pressure Gauge Port
  • Limited Lifetime Warranty – Must Register Product with FASS
  • 1,000,000 Mile Motor
  • 30,000 Mile Filter Life Expectancy
  • Whisper Technology – Quietest Motor On The Market

94-03 7.3L Ford Powerstroke Upper Injector Hold Down Bolts

Set of 2 Upper Injector Hold Down Bolts for 1994 – 2003 7.3L Ford Powerstroke

Ford # F4TZ-9R523-C

Direct Replacement Upper Fuel Injector Hold Down Bolts (48mm)

Comes in a set of two (2). Must purchase four (4) sets to install a complete set of eight (8) Injectors.

94-03 7.3L Powerstroke Lower Injector Hold Down Bolts

Set of 2 Lower Injector Hold Down Bolts for 1994 – 2003 7.3L Ford Powerstroke

Ford # F4TZ-9C523-A

Direct Replacement Lower Fuel Injector Hold Down Bolts (39mm)

Comes in sets of two (2). Must purchase four (4) sets to install a complete set of eight (8) injectors.

17-24 6.7L Ford Powerstroke OEM Fuel Temp and WIF Sensor

OEM Ford Water In Fuel (WIF) Sensor and Fuel Temperature Sensor

Fits: 2017-2024 6.7L Ford Powerstroke

Ford # HC3Z-9T321-B

This replacement water-in-fuel (WiF) sensor matches the function and performance of the original to prevent water damaging a diesel fuel injector.

19-20 6.7L Ram Cummins FASS Titanium Signature Series Fuel System

FASS Titanium Signature Series Fuel System (8-10 PSI) for 2019 – 2020 6.7L Dodge Ram Cummins

Select In Options:

  • TSD12100G – 100GPH (Up to 600HP)
  • TSD12165G – 165GPH (600 – 1000HP)
  • TSD12250G – 250GPH (900 – 1200HP)

The Titanium Signature Series diesel fuel System was engineered by FASS Fuel Systems to be the top performing, longest lasting and most reliable aftermarket filtration System in the diesel industry. Options Rated at 100, 165, and 250 gallons per hour and backed by a limited lifetime warranty this Titanium Signature Series System is capable of supporting your RAM 6.7L Cummins diesel engine with enough fuel for multiple fueling upgrades.

A Titanium Signature Series System also offers advanced filtration benefits that will help protect your injection Systems, effectively extending the life of both your Fuel Injection System and Diesel Injectors. These Benefits include an improved filtration rating of 2 Microns, a built-in water separation filter and FASS Fuel Systems patented air/vapor removal process. Aftermarket Systems are important for both daily drivers and high-performance applications when looking to improve either fuel economy or increase horsepower/torque.

This kit includes two FASS BHF-1005 (Bulkhead and Suction Tube Kit). Machined from 6061 T-6 Billet Aluminum, the Bulkhead fittings function as both a suction and return tube. This new and improved version from our previous Suction Tube Kit allows the user to plumb their FASS suction and return line directly to their bulkhead fitting which are mounted directly on the fuel tank module, eliminating all cutting of the filler neck, and significantly speeds up the installation process. The pickup tube is fabricated of PTFE (Teflon) which can be easily cut to adapt to different depth of fuel tanks. Properly installed, you can safely operate down to below 1/8 tank of fuel.

Features:

  • FASS Whisper Technology (FWT) was engineered to meet the stringent demands of today’s quiet diesel engines. FASS Whisper Technology was in development and testing for over two and a half years to meet FASS Fuel System’s high quality and durability standards. FASS Whisper Technology effectively and drastically reduces the sound levels of the Signature Series FASS Diesel Fuel System to a “whisper” while at the same time increasing fuel flow rates. Our competition reduces noise levels by reducing flow rates.
  • Performance Radius Cuts (PRC) are an advanced machining technique used to improve the flow of fuel through the FASS System by creating smooth flowing cuts within the aluminum housing. This prevents the reintroduction of air and vapor back into the fuel and to prevent eddy currents from forming within the corner of a 90-degree sharp angle. FASS Titanium Signature Fuel Systems are the only Fuel Air Separation System that incorporates these exclusive Performance Radius Cuts, lesser competitors commonly use T-Bone and square 90-degree fittings that can limit fuel flow, cause restrictions and reintroduce air back into your fuel.
  • Mass Flow Return (MFR) technology is used to continually polish your fuel by keeping a positive pressure on the fuel being delivered to the engine to prevent cavitation along with galling and scoring. Then returning the fuel, that’s not yet needed, back to the tank after it has been passed through the filtration process, removing dirt, air, vapor and water. This means your fuel is being constantly “Polished” (cleaned), guaranteeing that your diesel truck always has the cleanest fuel possible. The MFR in combination with the optional FASS Fuel Heater options will help insure “EXTREME” cold weather operations!
  • Bolt On Bracket Mounts old mounting styles required drilling or welding when mounting your new System. This has now been simplified with our new bolt on brackets that utilize your Ford Super Duty factory bed bolt, the bolt that secures your truck bed to your frame. Mounting your Titanium Signature Series System takes only minutes and all brackets are made from machined steel for superior support and strength.
  • Complete Replacement System
  • 100/165/250 Gallons Per Hour Flow Rating
  • Removes Water, Air and Debris From Diesel Fuel
  • 2 Micron Filtration Rating
  • Protects and Extends The Life Of Your Injectors
  • Improved Cold Weather Starts
  • Decreases Carbon Monoxide and Carbon Dioxide Emissions
  • ½ Inch Fuel Lines and Ports
  • Fuel Mileage Improvement
  • Improved Fuel Volume Delivery
  • Smoother Engine Idle
  • Optional Electric Heater Ports
  • Optional Fuel Pressure Gauge Port
  • Limited Lifetime Warranty – Must Complete Registration with FASS
  • 1,000,000 Mile Motor
  • 30,000 Mile Filter Life Expectancy
  • Quietest Motor on The Market

Common Rail / Piezo Fuel Injector Testing Service

Fuel Injector Testing Service for Common Rail and Piezo Diesel Fuel Injectors

Testing Available for:

  • 2003 – 2018 Dodge 5.9L and Ram 6.7L
  • 2001 – 2016 6.6L GM and Chevrolet Duramax (LB7, LLY, LBZ, LMM, and LML)
  • 2008 – 2021 6.4L and 6.7L Ford Powerstroke

How Fuel Injector Testing Service Works:

  1. Select Quantity of injectors to be tested (Testing Priced Per Fuel Injector)
  2. Complete checkout process
    • Orders over $100 include Free Return Shipping
    • Orders Less than $100, Shipping cost at checkout will cover the Return Shipment back to the customer
  3. Package your injectors for shipping
    • Ensure they are packaged properly to avoid any fluid leaks or damage in shipping
    • Ensure your contact information is in the package with the injectors to be tested
      – This must include Name, Shipping Address, and Phone Number
  4. Ship your injectors to be tested to Pensacola Fuel Injection at the address listed below using your preferred shipping method. (We recommend using a traceable method and insuring the shipment)

Pensacola Fuel Injection
4703 N Palafox St
Pensacola FL, 32505
850-470-9408

You will be contacted with the results of the testing, at which time you have the following options:

  1. Return the Fuel Injectors in as-is condition back to you
  2. Purchase Replacement Fuel Injectors
    • Injectors sent in for testing will be accepted as cores for the same model remanufactured or new replacement fuel injectors.
    • Testing Fee offset – If replacement fuel injectors are purchased from Pensacola Fuel Injection, the testing fee will be deducted from the cost of the replacement fuel injector.

Please note: Fuel Injectors with damaged electrical connections or that have been damaged by fire or fuel contamination may not be able to be tested. If the fuel injectors cannot be tested the testing fee will be refunded less shipping charges and the injectors returned to the customer.

Ford 6.7L Powerstroke Disaster Prevention Kit

Ford 6.7L Powerstroke CP4 Disaster Prevention Kit

The S&S Diesel Motorsport Gen2.1 6.7L Power Stroke CP4 Disaster Prevention Kit features all quick connect lines that will eliminate the need for cutting the factory supply line, which is a debris introduction point, especially if the cut is not thoroughly deburred. It also eliminates the need to use a compression fitting, which is a potential leak point. The OE-style quick connect lines also eliminate any threaded joints that are further leak points and have the potential of generating debris during install.

The main task of both kits is to supply the CP4 case and the metering unit/plungers independently with clean, filtered fuel, and to reroute case fuel back to the tank. There are two major improvements in how the Gen2.1 kit accomplishes it. The Gen2.1 fuel supply is split off into two separate lines 25 inches from the CP4, which will eliminate the chance of contaminated case fuel back-feeding into the clean fuel supply line. The original Disaster Prevention Kit splits off within an inch of the pump, and is more susceptible to debris back-feeding, if the CP4 failure produces enough debris to clog the fuel return system. The other improvement is what happens to the debris when it exits the pump case. The Gen2.1 kit features a billet return filter head that accepts a readily-available Donaldson P550943 spin-on fuel filter which prevents debris from reaching the tank, fuel lines, and supply pump. Previously, unfortunate victims of a CP4 failure, with the good fortune of having an original Disaster Prevention Kit installed, would still need to drop the tank and deal with all of the debris created by the failed CP4.

S&S CP4-6.7F-BP-G2.1 Diesel Kit Features:

  • New and improved Gen2.1 Disaster Prevention Kit
  • Safeguards fuel injectors, rails, lines, and tank from CP4 debris
  • Thoroughly validated and proven to work in real-world testing
  • All OE-style quick connects for easy install
  • Fuel supply split-off 25 inches away from the CP4 pump
  • Return filter isolates CP4 debris before it goes on to the tank
  • Gen2.1 billet filter head accepts standard spin-on fuel filters
  • Comes with Donaldson P550943 fuel filter (9-micron at 99% efficiency)
  • One part number fits all years (2011+)
  • Improves CP4 output past 3,000 RPM (see data below)
  • Can extend the range of a truck during a CP4 failure
  • SEMA Certified Emissions Compliant (SC-SDM01-0020)
  • Made in the USA